Core Process and Efficiency Advantages: Equipped with an automatic loading and unloading mechanism and two sets of gang tools, it realizes automatic one-time clamping of parts and simultaneous multi-station machining of both ends. Innovatively adopting a composite step design, it concentrates the machining allowance originally scattered in multiple steps, making the machining time of each step completely overlapping. Meanwhile, it completes the machining of both ends with one clamp, completely avoiding errors caused by multiple clampings. On the basis of ensuring machining accuracy and reducing auxiliary time, the machining efficiency is 4-6 times higher than that of traditional equipment.
Structural Design and Automation Adaptation: It adopts the mature 45° transverse moving double-row tool structure, with radial tool arrangement on the left and right of the spindlestock and 45° tool rest installation, featuring strong rigidity, smooth chip removal, and convenient maintenance. The radial tool movement design also solves the spatial layout problem for manipulator loading and unloading. The machine adoptsa linear guide and a 45° bed design, with hydraulic spindle clamping, ensuring stable and reliable operation. No manual intervention is required throughout the process, making it suitable for mass automated production needs.
Key Parameters and Scene Adaptation: The main motor power provides optional configurations of 5.5KW/7.5KW, with a maximum workpiece length of 450mm, a spindle through-hole diameter of φ10-42mm, a spindle speed range of 100-3000rpm (stepless speed change). The maximum travel of X/Z axes is 350mm and 450mm ,respectively, with moving speeds of 20000mm/min and 24000mm/min, and the minimum setting unit of both axes is 0.001mm. The machine has an overall dimension of 2400×1850×1800mm, a net weight of 3800kg, and a tool size of 20×20mm. Its comprehensive performance can accurately match the high-efficiency automated machining scenarios of various shaft parts.
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